High Speed Digital Production
High Speed Digital Site
Our High-Speed Digital production site is based in Wrotham, Kent, and we have the ability to inject directly into downstream access and national and international courier networks.
Our reel-fed fixed-head digital inkjet presses and finishing lines operate 24/7, scaling our production capabilities up to an impressive one billion-plus A4 impressions per year.
Coupled with our variable data print & programming services, our infrastructure is designed to produce large volumes of personalised direct mail and targeted marketing materials extremely quickly.
The production & finishing lines are supported by high-speed folding, stitching & auto-insertion kit.
We hold large amounts of stock to safeguard servicing our clients, which has proved essential whilst trading in the current volatile market.
Please contact us to arrange a site visit.
Services
- high-speed digital ink-jet print production
- on-press collation
- flat-sheet dry-toner digital print production
- cut & stack finishing lines with integrated perforation
- auto-folding & stitching
- auto-folding & insertion to envelopes
- collation & fulfilment
- downstream access, royal mail & courier distribution
- high volume direct mail
- door-drop campaigns
- personalised, targeted marketing
- data-driven print
- transactional print
- financial statements
- booklets & brochures
- folded leaflets
Production Capabilities
120,000 units per hour print production
180,000 units per hour finishing
300,000+ units per hour complete production
c1,000,000,000 A4 colour impressions per year
c100,000 auto-insertions per day
All-year round 24/7 operation
Direct injection into downstream access, Royal Mail & courier networks
Environment
Ensuring business operation is as environmentally friendly as possible is essential in this day and age.
Digital printing significantly reduces wastage versus traditional litho-based production, as the need for costly print overs is eliminated & no sheets are used via the 'make-ready' process, when the print plates are aligned and registered.
Our digital production plant has a state of the art auto-waste extraction system, ensuring that every last scrap of paper that is trimmed out of the printed sheets on the finishing lines gets sucked up via vacuum and deposited in a secure container in the Goods Out area, where it is collected and removed for recycling.
One of our clients reduced their paper wastage by c80,000 trees a year by moving from litho print to our digital print solution
