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High Speed Digital Production

High Speed Digital Site

Our High-Speed Digital production site is based in Wrotham, Kent, and we have the ability to inject directly into downstream access and national and international courier networks.

Our reel-fed fixed-head digital inkjet presses and finishing lines operate 24/7, scaling our production capabilities up to an impressive one billion-plus A4 impressions per year.

Coupled with our variable data print & programming services, our infrastructure is designed to produce large volumes of personalised direct mail and targeted marketing materials extremely quickly.

The production & finishing lines are supported by high-speed folding, stitching & auto-insertion kit.

We hold large amounts of stock to safeguard servicing our clients, which has proved essential whilst trading in the current volatile market.

Please contact us to arrange a site visit.

High Speed Press

Services

- high-speed digital ink-jet print production

- on-press collation

- flat-sheet dry-toner digital print production

- cut & stack finishing lines with integrated perforation

- auto-folding & stitching

- auto-folding & insertion to envelopes

- collation & fulfilment

- downstream access, royal mail & courier distribution

- high volume direct mail

- door-drop campaigns

- personalised, targeted marketing

- data-driven print

- transactional print

- financial statements

- booklets & brochures

- folded leaflets

TCW Production Plant
High Speed Services

Production Capabilities

120,000 units per hour print production

180,000 units per hour finishing


300,000+ units per hour complete production

c1,000,000,000 A4 colour impressions per year

c100,000 auto-insertions per day

All-year round 24/7 operation

Direct injection into downstream access, Royal Mail & courier networks

Production Capabilities

Environment

Ensuring business operation is as environmentally friendly as possible is essential in this day and age.

Digital printing significantly reduces wastage versus traditional litho-based production, as the need for costly print overs is eliminated & no sheets are used via the 'make-ready' process, when the print plates are aligned and registered.

Our digital production plant has a state of the art auto-waste extraction system, ensuring that every last scrap of paper that is trimmed out of the printed sheets on the finishing lines gets sucked up via vacuum and deposited in a secure container in the Goods Out area, where it is collected and removed for recycling. 

One of our clients reduced their paper wastage by c80,000 trees a year by moving from litho print to our digital print solution

Environment
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